G6J-2P-Y DC12

G6J-Y Surface-mounting Relay Ultra-compact and Slim DPDT Relay • Suitable for high-density mounting.(5.7 mm (W) × 10.6 mm (L) × 9 mm (H)). • Dielectric strength of 1,500 VAC and an impulse withstand voltage of 2,500 V for 2 × 10 μs (conforms to Telcordia specifications (formerly Bellcore)). • Conforms to FCC Part 68 (1,500 V, 10 × 160 μs). • Single-winding latching models to save energy. • Standard models conforms to UL/C-UL standards. RoHS Compliant ■Model Number Legend ■Application Examples G 6 J@ - @ @- @ 2. Number of contact poles/ Contact form 2: 2-pole/DPDT (2c) 3. Terminal Shape P : PCB terminals FS: Surface-mounting terminals, short FL : Surface-mounting terminals, long 4. Special function Y: Improved product for soldering heat resistance Communication equipment Test & measurement equipment Office automation equipment Audio-visual products Security equipment Building automation equipment Industrial equipment Amusement equipment G 6 J Y - 1 2 3 4 1. Relay function None : Single-side stable relay U : Single-winding latching relay • • • • • • • • ■Ordering Information Relay Function Protective Structure Packing Tube Packing Contact form Rated coil voltage Model G6J-2P-Y Single-side stable Tape Packing Minimun packing unit Model 3 VDC 3 VDC 4.5 VDC 4.5 VDC − 5 VDC 12 VDC 24 VDC 24 VDC 3 VDC 3 VDC DPDT (2c) 24 VDC G6JU-2P-Y Single-winding latching 24 VDC 50 pcs/tube 3 VDC 3 VDC 4.5 VDC − 12 VDC 24 VDC 24 VDC 4.5 VDC 5 VDC 12 VDC 400 pcs/reel 800 pcs/ 2 reels 5 VDC 12 VDC 3 VDC 3 VDC G6JU-2FS-Y G6JU-2FL-Y 5 VDC 12 VDC 4.5 VDC 5 VDC Minimum ordering unit (tape packing) 4.5 VDC G6J-2FS-Y-TR G6J-2FL-Y-TR 5 VDC 12 VDC Fully sealed Minimum packing unit 5 VDC 12 VDC 4.5 VDC G6J-2FS-Y G6J-2FL-Y Rated coil voltage G6JU-2FS-Y-TR G6JU-2FL-Y-TR 4.5 VDC 5 VDC 12 VDC Note 1. When ordering, add the rated coil voltage to the model number. Example: G6J-2P-Y DC3 Rated coil voltage However, the notation of the coil voltage on the product case as well as on the packing will be marked as @@ VDC. Note 2. When ordering tape packing, add -TR" to the model number. Be sure since -TR" is not part of the relay model number, it is not marked on the relay case. When ordering tape packing, minimum order unit is 2 reels (400 pcs ✕ 2 = 800 pcs). Note 3. Surface mounting terminal (SMT) standard models are shipped in moisture-proof package. PCB terminal standard types do not require moisture proof packaging and therefore shipped in non-moisture-proof package. 1 G6J-Y Surface-mounting Relay ■Ratings ●Coil: Single-side Stable Relays (G6J-2P-Y, G6J-2FS-Y, G6J-2FL-Y) Item Rated voltage Rated current (mA) 3 VDC Coil resistance (Ω) 48.0 Must operate voltage Must release voltage (V) (V) Max. voltage (V) % of rated voltage Power consumption (mW) 62.5 4.5 VDC 32.6 137.9 5 VDC 28.9 173.1 12 VDC 12.3 976.8 24 VDC 9.2 2,600.5 75% max. 10% min. 150% Approx. 140 Approx. 230 Note 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%. Note 2. The operating characteristics are measured at a coil temperature of 23°C. Note 3. The maximum voltage is the highest voltage that can be imposed on the Relay coil instantaneously. ●Coil: Single-winding Latching Relays (G6JU-2P-Y, G6JU-2FS-Y, G6JU-2FL-Y) Item Rated current (mA) Rated voltage Coil resistance (Ω) 3 VDC 33.7 89.0 4.5 VDC 22.0 204.3 5 VDC 20.4 245.5 12 VDC 9.0 1,329.2 Must set voltage (V) Must reset voltage (V) Max. voltage (V) % of rated voltage 75% max. 75% max. 150% Power consumption (mW) Approx. 100 Note 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%. Note 2. The operating characteristics are measured at a coil temperature of 23°C. Note 3. The maximum voltage is the highest voltage that can be imposed on the Relay coil instantaneously. - G 6 J ●Contacts Y Item Load Resistive load Contact type Bifurcated crossbar Contact material Ag (Au-Alloy) Rated load 0.3 A at 125 VAC, 1 A at 30 VDC Rated carry current 1A Max. switching voltage 125 VAC, 110 VDC Max. switching current 1A ■Characteristics Classification Item Model Single-side stable Single-winding latching G6J-2P-Y, G6J-2FS-Y, G6J-2FL-Y G6JU-2P-Y, G6JU-2FS-Y, G6JU-2FL-Y Contact resistance *1 100 mΩ max. Operating (set) time 3 ms max. Release (reset) time 3 ms max. − Min. set/reset signal width Insulation resistance *2 Dielectric strength 10 ms 1,000 MΩ min. (at 500 VDC) Between coil and contacts 1,500 VAC, 50/60 Hz for 1 min Between contacts of different polarity 1,000 VAC, 50/60 Hz for 1 min Between contacts of the same polarity 750 VAC, 50/60 Hz for 1 min Between coil and contacts Impulse withstand voltage Between contacts of different polarity Between contacts of the same polarity Vibration resistance Shock resistance Durability 2,500 VAC, 2 × 10 μs 1,500 VAC, 10 × 160 μs Destruction 10 to 55 to 10 Hz 2.5 mm single amplitude (5 mm double amplitude) Malfunction 10 to 55 to 10 Hz 1.65 mm single amplitude (3.3 mm double amplitude) Destruction 1,000 m/s2 Malfunction 750 m/s2 Mechanical 50,000,000 operations min. (at 36,000 operations/hour) Electrical 100,000 operations min. (with a rated load at 1,800 operations/hour) Failure rate (P level) (reference value) *3 10 μA at 10 mVDC Ambient operating temperature -40 to 85°C (with no icing or condensation) Ambient operating humidity 5% to 85% Weight Approx. 1.0 g Note: The above values are initial values. *1. The contact resistance was measured with 10 mA at 1 VDC with a fall-of-potential method. *2. The insulation resistance was measured with a 500 VDC Megger Tester applied to the same parts as those for checking the dielectric strength. *3. This value was measured at a switching frequency of 120 operations/min and the criterion of contact resistance is 50 Ω. This value may vary depending on the operating frequency, operating conditions, expected reliability level of the relay, etc. Always double-check relay suitability under actual load conditions. 2 G6J-Y Surface-mounting Relay ■Engineering Data 10 7 5 3 AC resistive load 1 ●Ambient Temperature vs. Maximum Voltage Maximum voltage (%) ●Durability Durability (x104 operations) Switching current (A) ●Maximum Switching Capacity 1,000 500 300 30 VDC resistive load Ambient temperature: 23°C Switching frequency: 1,800 operations/hour 100 50 10 0.3 125 VAC resistive load Ambient temperature: 23°C Switching frequency: 1,800 operations/hour 5 3 3 5 10 30 50 1 0 300 500 1,000 100 0.2 0.4 0.6 0.8 1 0.8 0.4 0.2 0 20 40 60 80 100 min. Operate voltage 60 80 1,000 Energized 800 600 Deenergized 400 X 1,000 200 40 max. avg. min. 30 20 Operating voltage Release voltage −40 −20 0 20 40 60 400 1,000 Z' 1,000 X' 600 Shock directions X X' Y Z 800 1,000 Unit: m/s2 Sample: G6J-2P-Y Number of Relays: 10 pcs Y' Z' 80 100 Y' Ambient temperature (°C) ●Electrical Durability (Contact resistance) *1 Test Conditions: Shock is applied in ±X, ±Y, and ±Z directions three times each with and without energizing the Relays to check the number of contact malfunctions. ●Contact Reliability Test (Contact resistance) *1, *2 1,000 Sample: G6J-2P-Y Number of Relays: 10 pcs 500 Test conditions: 1A resistive load at 30 VDC with an operation rate of 50% Switching frequency: 300 1,800 operations/hour NO contact NC contact Sample: G6J-2P-Y Number of Relays: 10 pcs 500 Test conditions: 10 μA resistive load at 10 m VDC with an operation rate of 50% 300 Switching frequency: 7,200 operations/hour NO contact NC contact 100 max. max. max. max. min. min. 50 min. 30 Contact resistance 20 10 100 1,000 10 0.001 0.01 Sample Energized +10 Sample 0 −10 −20 −30 +30 +20 Average value Not energized Initial Installed in flush stage configuration +10 Sample 0 −10 −20 −30 Average value Must operate voltage Must release voltage 10 100 Energized +30 +20 Initial Installed in flush stage configuration +10 0 −10 −20 −30 +30 +20 Average value Initial Installed in flush stage configuration min. min. Contact resistance 10 0.001 0.01 1,000 ●Mutual Magnetic Interference Initial Installed in flush stage configuration Change rate on the basis of initial value (%) Change rate on the basis of initial value (%) Not energized Change rate on the basis of initial value (%) Sample +30 +20 1 30 0.1 1 10 100 1,000 Operating frequency (x105 operations) Operating frequency (x10 operations) Operating frequency (x10 operations) ●Mutual Magnetic Interference 0.1 50 3 3 Change rate on the basis of initial value (%) 1 G 6 J Y 50 100 0.1 Z 1,000 200 60 max. 0 0.001 0.01 100 ●Shock Malfunction 70 40 Release voltage 80 Note: “Maximum voltage” is the maximum voltage that can be applied to the Relay coil. max. avg. min. 1,000 max. 40 Ambient temperature (°C) Y 0 −60 Contact resistance (mΩ) 100 Sample: G6J-2P-Y Number of Relays: 10 pcs Test conditions: 1A resistive load at 30 VDC with an operation rate of 50% 80 Switching frequency: 1,800 operations/hour 20 Maximum estimated value 90 Ambient temperature (°C) ●Electrical Durability (with Operate and Release Voltage) *1 0 100 10 −20 −20 - 0.6 0 −40 1.2 ●Ambient Temperature vs. Must Operate or Must Release Voltage 1.2 0 −40 1 Switching current (A) Change rate on the basis of rated voltage (%) Switching current (A) ●Ambient Temperature vs. Switching Current 50 Contact resistance (mΩ) 1 Switching voltage (V) On the basis of rated voltage (%) 150 100 DC resistive load 0.5 60 200 30 0.7 0.1 250 *1. *2. The tests were conducted at an ambient temperature of 23°C. The contact resistance data are periodically measured reference values and are not values from each monitoring operation. Contact resistance values will vary according to the switching frequency and operating environment, so be sure to check operation under the actual operating conditions before use. +10 0 −10 −20 −30 Average value Must operate voltage Must release voltage 3 G6J-Y Surface-mounting Relay ●External Magnetic Interference +10 0 −10 −20 S N +20 +10 0 −10 −800 −400 0 400 0 −10 −20 −30 −1,200 −800 −400 External magnetic field (A/m) 0 400 (Average value (initial)) 800 1,200 10 20 30 - 2-poles 0 0.5 1-pole 800 1,200 ●High-frequency Characteristics (Return Loss, V.SWR) *1, *2 (Average value (initial)) 0 3.5 10 3 20 2.5 2-pole return loss 1 40 400 External magnetic field (A/m) (Average value (initial)) Insertion Loss (dB) 0 Operate voltage Release voltage Sample: G6J-2P-Y Number of Relays: 5 pcs −30 −1,200 −800 −400 0 External magnetic field (A/m) ●High-frequency Characteristics (Insertion Loss) *1, *2 ●High-frequency Characteristics (Isolation) *1, *2 50 Operate voltage Release voltage Sample: G6J-2P-Y Number of Relays: 5 pcs 800 1,200 N +10 Return loss (dB) −30 −1,200 Isolation (dB) S +20 −20 Operate voltage Release voltage Sample: G6J-2P-Y Number of Relays: 5 pcs 30 2-poles 2 1-pole return loss 1-pole 40 1.5 60 70 1.5 50 1 2-pole V.SWR 2 80 1-pole V.SWR 60 0.5 90 70 2.5 100 1 10 100 1,000 1 10 100 ●Must Operate and Must Release Time Distribution *1 ●Distribution of Bounce Time *1 Number of contacts Number of contacts 35 Sample: G6J-2P-Y Number of Relays: 30 pcs Operate time Release time 30 4 Operate bounce time 35 20 20 15 15 10 10 5 5 0.5 1 1.5 2 2.5 3 Release bounce time 30 25 Time (ms) *1. *2. 40 25 0 10 0 0.5 1 Sample: G6J-2P-Y Number of Relays: 30 pcs 1.5 2 2.5 3 100 1,000 Frequency (MHz) Frequency (MHz) Frequency (MHz) 40 0 1 1,000 ●Vibration Resistance Change rate on the basis of rated value (%) G 6 J Y (Average value) +30 5.0 4.0 3.0 2.0 1.0 Operate voltage 0.0 −1.0 Release voltage −2.0 −3.0 −4.0 −5.0 Initial After Time (ms) The tests were conducted at an ambient temperature of 23°C. High-frequency characteristics depend on the PCB to which the Relay is mounted. Always check these characteristics, including endurance, in the actual machine before use. V.SWR N +20 +30 Change rate on the basis of initial value (%) S (Average value) Change rate on the basis of initial value (%) Change rate on the basis of initial value (%) (Average value) +30 G6J-Y Surface-mounting Relay ■Dimensions (Unit: mm) PCB Terminals G6J-2P-Y G6JU-2P-Y Terminal Arrangement/ Internal Connections (BOTTOM VIEW) PCB Mounting Holes (BOTTOM VIEW) Tolerance ±0.1 mm 10.6 G6J-2P-Y 5.7 7.6 5.4 3.2 9 3.5 Orientation mark Eight, 0.85-dia. holes 1 2 3 4 8 7 6 5 3.2 0.3 1.5 0.15 0.4 3.2 5.4 7.6 3.2 (1.5) (1.25) G6JU-2P-Y Orientation mark Note: Each value has a tolerance of ±0.3 mm. 1 2 3 4 7 6 5 S R 8 Note:Check carefully the coil polarity of the Relay. Surface-mounting Terminals (Short) G6J-2FS-Y G6JU-2FS-Y Mounting Dimensions (TOP VIEW) Tolerance ±0.1 mm 10.6 5.7 G6J-2FS-Y Orientation mark 2.35 8 7 6 5 1 2 3 4 10.0 max. 4.35 1.5 0.4 3.2 5.4 7.6 3.2 5.7 0.8 (1.5) G6JU-2FS-Y Orientation mark Note 1. Each value has a tolerance of ±0.3 mm. Note 2. The coplanarity of the terminals is 0.1 mm max. 8 7 6 5 2 3 4 S R 1 Note:Check carefully the coil polarity of the Relay. Surface-mounting Terminals (Long) G6J-2FL-Y G6JU-2FL-Y Mounting Dimensions (TOP VIEW) Tolerance ±0.1 mm 10.6 7.6 5.4 3.2 5.7 Terminal Arrangement/ Internal Connections (TOP VIEW) G6J-2FL-Y Orientation mark 3.2 8 7 6 5 1 2 3 4 10.0 max. 5.2 1.5 0.4 3.2 5.4 7.6 3.2 7.4 0.8 G6JU-2FL-Y (1.5) Orientation mark Note 1. Each value has a tolerance of ±0.3 mm. Note 2. The coplanarity of the terminals is 0.1 mm max. 8 7 6 5 2 3 4 S R 1 G 6 J Y - 7.6 5.4 3.2 Terminal Arrangement/ Internal Connections (TOP VIEW) Note:Check carefully the coil polarity of the Relay. 5 G6J-Y Surface-mounting Relay ■Tube Packing and Tape Packing Surface mounting terminal (SMT) standard models are shipped in moisture-proof package, and PCB terminal standard types do not require moisture proof packaging and therefore shipped in non-moisture-proof package. Please refer to "Correct Use" for handling after opening moisture-proof packaging for Surface mounting terminal (SMT) models. (1) Tube Packing 2. Reel Dimensions 25.5±0.5 29.5±1 Relays in tube packing are arranged so that the orientation mark of each Relay is on the left side. Always confirm that the Relays are in the correct orientation when mounting the Relays to the PCBs. Stopper (gray) 13±0.2 dia. Stopper (green) Orientation of Relays 21±0.5 dia 2±0.5 A 330 80 R1 Enlarged View of Section A Tube length: 555 mm (stopper not included) No. of Relays per tube: 50 pcs (2) Tape Packing (Surface-mounting Terminal Relays) When ordering Relays in tape packing, add the prefix “-TR” to the model number, otherwise the Relays in tube packing will be provided. Relays per reel: 400 pcs Minimum ordering unit: 2 reels (800 pcs) G 6 1. Direction of Relay Insertion J Y 3. Carrier Tape Dimensions G6J-2FS-Y, G6JU-2FS-Y, G6J-2FL-Y, G6JU-2FL-Y 16±0.1 4±0.1 2±0.1 10.4±0.1 B A 1.5+0.1 −0 dia. 1.3±0.1 13.25±0.1 24±0.2 10.8±0.1 8.4±0.1 - Pulling Direction 1.1±0.1 5°±0° B-B Cross Section B Orientation mark A Top tape (cover tape) 0.5±0.1 1.75±0.1 4°±1° Pulling direction 9±0.1 A-A Cross Section 2.2±0.1 Carrier tape 6±0.1 Embossed tape 8.3±0.1 ■Recommended Soldering Method ●IRS Method (for Surface-mounting Terminal Relays) Temperature (°C) (1) IRS Method (Mounting Solder: Lead) Soldering 220 to 240 • The thickness of cream solder to be applied should be between 150 and 200 μm on OMRON's recommended PCB pattern. • In order to perform correct soldering, it is recommended that the correct soldering conditions be maintained as shown below on the left-hand side. Correct Soldering 180 to 200 Incorrect Soldering Relay Terminal Preheating Land 150 Heel fillet is formed PCB Solder 90 to 120 20 to 30 Time (s) (The temperature profile indicates the temperature on the circuit board.) Temperature (°C) (2) IRS Method (Mounting Solder: Lead-free) Uppwe surface of case (peak): 255°C max. Soldering 250 max. 230 180 150 Preheating Relay terminal section 120 max. 30 max. Time (s) (The temperature profile indicates the temperature on the PCB.) 6 Insufficient amount of solder Excessive amount of solder Visually check that the Relay is properly soldered. G6J-Y Surface-mounting Relay ■Approved Standards UL/C-UL Recognized. (File No.E41515) Contact form DPDT (2c) Coil rating G6J-2P-Y, 2FS-Y, 2FL-Y: 3 to 24 VDC G6JU-2P-Y, 2FS-Y, 2FL-Y: 3 to 24 VDC Contact rating Number of test operations 1 A, 30 VDC at 40°C 0.5 A, 60 VDC at 40°C 0.3 A, 125 VAC at 40°C 6,000 ■Precautions ●Please refer to “PCB Relays Common Precautions” for correct use. Correct Use ●Long Term Current Carrying ●Mounting Latching Relays ●Handling of Surface-mounting Relays ●Maximum Allowable Voltage Under a long-term current carrying without switching, the insulation resistance of the coil goes down gradually due to the heat generated by the coil itself. Furthermore, the contact resistance of the Relay will gradually become unstable due to the generation of film on the contact surfaces. A Latching Relay can be used to prevent these problems. When using a single-side stable relay, the design of the fail-safe circuit provides protection against contact failure and open coils. ●Claw Securing Force During Automatic Insertion During automatic insertion of Relays, make sure to set the securing force of the claws to the following values so that the Relay characteristics will be maintained. C B A • The maximum voltage of the coil can be obtained from the coil temperature increase and the heat-resisting temperature of coil insulating sheath material. (Exceeding the heat-resisting temperature may result in burning or short-circuiting.) The maximum voltage also involves important restrictions which include the following: • Must not cause thermal changes or deterioration of the insulating material. • Must not cause damage to other control devices. • Must not cause any harmful effect on people. • Must not cause fire. Therefore, be sure not to exceed the maximum voltage specified in the catalog. • As a rule, the rated voltage must be applied to the coil. A voltage exceeding the rated value, however, can be applied to the coil provided that the voltage is less than the maximum voltage. It must be noted that continuous voltage application to the coil will cause a coil temperature increase thus affecting characteristics such as electrical life and resulting in the deterioration of coil insulation. ●Coating Direction A: 4.90 N max. Direction B: 9.80 N max. Direction C: 9.80 N max. Secure the claws to the area indicated by shading. ●Environmental Conditions During Operation, Storage, and Transportation Protect the Relays from direct sunlight and keep the Relays under normal temperature, humidity, and pressure. Relays mounted on PCBs may be coated or washed. Do not apply silicone coating or detergent containing silicone, otherwise the silicone coating or detergent may remain on the surface of the Relays. ●Other Handling Please don’t use the relay if it suffered the dropping shock. Because there is a possibility of something damage for initial performance. 7 G 6 J Y - • Use the Relay as soon as possible after opening the moistureproof package. (As a guideline, use the Relay within one week at 30°C or less and 60% RH or less.) If the Relay is left for a long time after opening the moisture-proof package, the appearance may suffer and seal failure may occur after the solder mounting process. To store the Relay after opening the moisture-proof package, place it into the original package and sealed the package with adhesive tape. • When washing the product after soldering the Relay to a PCB, use a water-based solvent or alcohol-based solvent, and keep the solvent temperature to less than 40°C. Do not put the relay in a cold cleaning bath immediately after soldering. Make sure that the vibration or shock that is generated from other devices, such as Relays in operation, on the same panel and imposed on the Latching Relays does not exceed the rated value, otherwise the Latching Relays that have been set may be reset or vice versa. The Latching Relays are reset before shipping. If excessive vibration or shock is imposed, however, the Latching Relays may be set accidentally. Be sure to apply a reset signal before use. G6J-Y Surface-mounting Relay - G 6 J Y • Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. • Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation Electronic and Mechanical Components Company 8 Contact: www.omron.com/ecb Cat. No. K125-E1-08 0118(0207)(O)